FEM, BEM and mechanics analyses

We design and calculate your individual solution

Finite element and boundary element methods and methods of engineering mechanics for solving your mechanics and multiphysics problems

Challenge

FEM and BEM calculations enable the highly accurate solution of complex engineering problems. We offer comprehensive expertise in mechanics and multiphysics, including the coupling of thermal and structural mechanics. For determining material properties and verifying calculation results, we provide comprehensive material and component testing services.

Services

Static, dynamic and fatigue analyses using the finite element method and the boundary element method for isotropic and anisotropic materials such as fiber-reinforced plastic composites. Development and implementation of damage and failure criteria in FEM and BEM. In-house developed program codes for FEM and BEM. Method development for the analysis of complex component behavior. Material and component testing (static and cyclic tests up to 200 kN, temperatures from -40 to -120 °C).

Prototype construction

We successfully transform your product from raw material to a quality-tested functional prototype.

Prototype construction using conventional and CNC manufacturing methods.

Challenge

Successfully and quickly transforming a design into a first prototype presents a challenge in all areas of work. Our in-house manufacturing capabilities, utilizing both conventional and CNC machines, allow us to integrate machining and quality assurance into your project.

Services

  • CNC programming from CAD directly to Heidenhain and Siemens controls
  • Development of in-house CNC post-processors and CNC-software
  • Manufacturing capacities:
  • Conventional and CNC turning up to 5 axes, max. 1000 mm component length, max. 600 mm turning diameter
  • Conventional and CNC milling up to 4 axes, max. 1000 mm x 700 mm component area
  • Component measurement (tactile and optical) up to 1000 mm x 700 mm component area
  • Zero-shot object recognition

    Recognition of objects in photos through training with synthetic images.


    Challenge

    Object recognition in real-world environments presents a significant challenge, especially when prior training of the system with photographs of real objects is not feasible. This necessitates innovative approaches to minimize implementation time and costs while ensuring high recognition accuracy across diverse scenarios. Furthermore, real-time processing is required to seamlessly integrate results into existing workflows. Zero-shot learning offers a solution to this challenge.

    Services

  • Zero-shot learning: The system recognizes objects using synthetic photos, without prior training on photos of real objects, significantly accelerating implementation.
  • High accuracy: Outstanding recognition accuracy even under varying lighting conditions and in diverse scenarios, supported by advanced image processing technologies.
  • Real-time processing: Immediate results for seamless integration into workflows.

  • Application areas:
  • Flexible manufacturing: Component recognition and inspection of complex geometric features in small batch and single-part production.
  • Internal logistics: Automated inventory tracking to reduce errors and increase efficiency.
  • Quality control: Automatic monitoring of product flow and quality standards along the production line.

  • Technological advantages:
  • Rapid deployment of the image recognition system with minimal effort.
  • Customizable object recognition to meet your specific requirements.
  • Real-time processing on-site, independent of cloud systems.
  • Welding technology

    Welding technology consulting and manufacturing for special materials


    Challenge

    Our focus is on welding materials with special requirements, such as high-strength, hardenable, or stainless steels. We offer comprehensive consulting services from an international welding engineer, welding of special materials, FEM analysis of welded components, and testing of materials and welds.

    Services

  • Welding of special materials
  • International welding engineer
  • FEM calculation of welded joints and welding process optimization
  • Material and dimensional testing